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AI for Lean Manufacturing

Course Information

  • Sessions 2 days
  • Duration 15 hrs
  • Level Beginner
  • Assessment NA

Venue

Course Brochure

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Certification

  • Certificate of Completion from Tertiary Courses - Upon meeting at least 75% attendance and passing the assessment(s), participants will receive a Certificate of Completion from Tertiary Courses.

AI for Lean Manufacturing

Course Code: C1223

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What's This Course About

This AI for Lean Manufacturing course equips learners with practical knowledge and hands-on skills to apply Artificial Intelligence (AI) to improve manufacturing processes, reduce waste, enhance productivity, and support continuous improvement. The course integrates established Lean Manufacturing principles with modern AI capabilities, enabling participants to identify inefficiencies, analyse operational data, and make more informed improvement decisions.

Learners will explore how AI can support key Lean practices such as value stream analysis, waste identification, process optimisation, quality improvement, predictive maintenance, production planning, and root cause analysis. Through practical manufacturing scenarios, participants will use AI to analyse process information, identify bottlenecks and non-value-added activities, generate improvement recommendations, and evaluate alternative solutions.

The course also examines how AI can enhance traditional Lean approaches such as 5S, Kaizen, Value Stream Mapping (VSM), Standard Work, Overall Equipment Effectiveness (OEE), and continuous improvement. Participants will learn how AI-assisted analysis can help uncover patterns in production data, monitor operational performance, anticipate potential issues, and support faster problem-solving.

With a strong emphasis on hands-on and real-life manufacturing applications, learners will work through practical exercises and improvement scenarios that demonstrate how AI can complement human expertise on the production floor. By the end of the course, participants will be able to apply Lean and AI techniques together to identify improvement opportunities, streamline manufacturing workflows, reduce operational waste, and contribute to smarter, more efficient manufacturing operations.

Why Take This Course?

  • Hands-On Learning Learn by doing. Every topic is practised hands-on, so you leave with skills you can use at work straight away.
  • Live Coaching Experienced instructors coach you live, answer your questions and guide you step by step.
  • Free Post-Course Consultation Stuck after class? Message your trainer any time for guidance as you apply what you have learned.
  • Always-Updated Materials Materials are refreshed to stay relevant. Log in to our LMS any time to get the latest version.

Course Fee

₵700.00

Course Date

Course Time

Additional Note

Please bring your own laptop for hands-on training. If you don't have laptop, we can provide spare laptop for training use.

Post-Course Support

  • We provide free consultation related to the subject matter after the course.
  • Please email your queries to info@tertiarycourses.com.gh and we will forward your queries to the subject matter experts and get back to you as soon as possible.

Cancellation & Reschedule Policy

  • We reserve the right to cancel or re-schedule the course due to unforeseen circumstances. If the course is cancelled, we will refund 100% to participants.
  • Note: the venue of the training is subject to changes due to class size and availability of the classroom. The minimum class size to start a class is 3 Pax.

Course Details

Course Details

What You'll Learn

Topic 1: AI-Assisted Lean Manufacturing Fundamentals and Waste Reduction

Topic 2: AI for Inventory Classification and Kanban Optimisation

Topic 3: AI-Enabled Production, Inventory and Material Flow Control

Topic 4: AI for Lean Implementation, Performance and Preventive Maintenance

Course Info

Minimum Entry Requirement

Knowledge and Skills

  • Able to operate using computer functions
  • Minimum 3 GCE ‘O’ Levels Passes including English or WPL Level 5 (Average of Reading, Listening, Speaking & Writing Scores)

Attitude

  • Positive Learning Attitude
  • Enthusiastic Learner

Experience

  • Minimum of 1 year of working experience.

Target Age Group: 18-65 years old

Minimum Software/Hardware Requirement

Software:

TBD

Hardware: Window or Mac Laptops

Job Roles

Job Roles

  • Production Manager
  • Operations Manager
  • Manufacturing Engineer
  • Process Engineer
  • Quality Assurance Manager
  • Plant Manager
  • Continuous Improvement Coordinator
  • Supply Chain Manager
  • Production Supervisor
  • Inventory Control Specialist
  • Logistics Coordinator
  • Six Sigma Specialist
  • Industrial Engineer
  • Operational Excellence Manager
  • Factory Floor Supervisor
  • Maintenance Engineer
  • Manufacturing Data Analyst
  • Smart Manufacturing Executive
  • Production Planner
  • Business Owner

Trainers

Trainers

is an accomplished IT and data specialist with over 20 years of experience in academia, ICT leadership, and professional training, with a strong focus on data analytics and Excel-based solutions. He has developed and delivered specialized training programs on Statistical Data Analysis with Excel and Visual Basic for Applications (VBA) for Excel, equipping learners with advanced data manipulation, automation, and reporting skills. His expertise extends to automating institutional reporting systems, where he successfully streamlined academic records management through Excel-based tools, integrating macros and automation to improve efficiency and accuracy. As a trainer and consultant, Dr. Siraj has taught Excel to diverse audiences, including university staff, administrative teams, and professionals in banking, security, and education, ensuring they can apply Excel for decision-making, statistical modeling, and process automation. His practical mastery of Excel is complemented by his deep knowledge of office automation and ICT project management, making him a highly sought-after trainer in data analysis and productivity tools. With his blend of hands-on technical expertise and instructional experience, Dr. Siraj stands out as a credible authority in leveraging Excel to drive organizational efficiency and data-driven strategies

Review

Customer Reviews (10)

Exceeded my expectations Review by Course Participant/Trainee
1. Do you find the course meet your expectation?
2. Do you find the trainer knowledgeable in this subject?
3. How do you find the training environment
Well organised course with clear objectives. The step-by-step approach made it easy to follow. (Posted on 8/25/2025)
Superb training Review by Course Participant/Trainee
1. Do you find the course meet your expectation?
2. Do you find the trainer knowledgeable in this subject?
3. How do you find the training environment
The course content was comprehensive and up to date. The practical exercises were the best part. (Posted on 8/5/2025)
Well structured course Review by Course Participant/Trainee
1. Do you find the course meet your expectation?
2. Do you find the trainer knowledgeable in this subject?
3. How do you find the training environment
Excellent delivery and good balance between theory and practice. Learned a lot in a short time. (Posted on 2/1/2025)
Hands-on and practical Review by Course Participant/Trainee
1. Do you find the course meet your expectation?
2. Do you find the trainer knowledgeable in this subject?
3. How do you find the training environment
Excellent delivery and good balance between theory and practice. Learned a lot in a short time. (Posted on 11/19/2024)
Exceeded my expectations Review by Course Participant/Trainee
1. Do you find the course meet your expectation?
2. Do you find the trainer knowledgeable in this subject?
3. How do you find the training environment
The course materials were detailed and easy to reference afterwards. Great value for money. (Posted on 8/10/2024)

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